Rob Trahms wrote:
>
> Thanks Lee, that is great info - I kinda figured they were too big!
> Live and learn (and spend as I go!)...
>
> The fuse block and the mounting ideas are good - I can do that.
> Suggestions on fuse sizes? My pack will have 53 SE100AHAs in series, and
> worst
> case is 3C-4C draw from the pack.
The usual idea is to size the fuse so it blows *before* some other more
expensive thing is destroyed.
So, start by looking for the "weakest link" in the rest of your system.
Try to find out how much current they can stand and for how long.
I don't' recall what controller you are using, and I don't trust the
manufacturer's data on your lithium cells. So, this will have to be a
judgement call.
But for the sake of illustration, let's say you were using a Curtis
1221B-74xx controller and 6v golf cart batteries (because I happen to
have the specs handy). :-)
The batteries are approximately good for (based on voltage drop):
1000 amps peak for 1 second
500 amps for 1 minute
150 amps for 30 minutes
75 amps for 2 hours
The 1221B is rated:
400 amps for 2 minutes
250 amps for 5 minutes
150 amps for 1 hour
Now, look at the performance curves for the intended fuse. For example,
see
http://us.ferrazshawmut.com/oem/media/pdf/A30QS.pdf for specs on
Ferraz Shawmut A30QS series semiconductor fuses.
rated current to blow at various times
amps 1 sec 1 min 15 min
---- ----- ----- ------
300a 800a 525a 410a
200a 625a 425a 350a
100a 325a 220a 175a
Notice that the fuse can carry significantly more than its rated current
for a surprisingly length of time. A 300a fuse will blow if there is a
direct short, but it won't blow for a sustained overcurrent situation.
At the other end, a 100a fuse blows before both battery and controller
limits for all the times listed. It would safely protect them, but might
also "nuisance blow" just from climbing a hill (controller at 250 amps
for 5 minutes).
So, the 200a fuse looks like the best bet in this situation. If the
controller fails to keep the battery current under its current limit,
the fuse will blow before the controller dies.
--
Lee A. Hart | Ring the bells that still can ring
814 8th Ave N | Forget the perfect offering
Sartell MN 56377 | There is a crack in everything
leeahart earthlink.net | That's how the light gets in -- Leonard Cohen
_______________________________________________
General EVDL support:
http://evdl.org/help/Usage guidelines:
http://evdl.org/help/index.html#convArchives:
http://evdl.org/archive/Subscription options:
http://lists.sjsu.edu/mailman/listinfo/ev