Spring Spacers

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Steve Powers-2

Spring Spacers

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I bought a set of coil spring spacers to help with my rear suspension issues.  The trouble is, they are too big.  And, I believe thay are as small as they come in this type of design.  It looks like I will have to custom machine a set that is about 1/4" +/- shorter than the ones I bought.  I don't have what you would find at a typical auto parts store.  These ones are NOS 1960's something design.  It is great because the support is on the outside and it clips over the coil edges.  So, there is very little ingress to the inside of the spring.  This is critical for me because I coils over struts.  Now, I need to make a new set for myself.  I am wondering is I simply machine them out of run of the mill 6061 Aluminum that will be good enough.  I'm not real sure what these things are made out of.  I have seen some in rubber and some of unknown hard metal design.  Any suggestions?  

The spacers I got are 1.25" I need something somewhat under 0.9 inches.  I doubt I could get something 1" on the spring because it needs to hook and rotate into place.  So, I am thinking 0.85" - 0.90".

Steve


     

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Paul Kirchman

Re: Spring Spacers

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Steve,
I used rubber donut spacers on the rear springs for a while. (here's a link: http://www.sportsimportsltd.com/ruspbo.html)  They have them at most auto parts stores.  They are meant for front struts so they were really tough to force in, but with a bit of sweat they worked out well. It says they are 1.5 inches thick, but I think that is the outer part not the part that is the spacer.  You could also probably trim them down if you needed to easier than machining something yourself.
Paul

Steve Powers-2 wrote:
I bought a set of coil spring spacers to help with my rear suspension issues.  The trouble is, they are too big.  And, I believe thay are as small as they come in this type of design.  It looks like I will have to custom machine a set that is about 1/4" +/- shorter than the ones I bought.  I don't have what you would find at a typical auto parts store.  These ones are NOS 1960's something design.  It is great because the support is on the outside and it clips over the coil edges.  So, there is very little ingress to the inside of the spring.  This is critical for me because I coils over struts.  Now, I need to make a new set for myself.  I am wondering is I simply machine them out of run of the mill 6061 Aluminum that will be good enough.  I'm not real sure what these things are made out of.  I have seen some in rubber and some of unknown hard metal design.  Any suggestions?  

The spacers I got are 1.25" I need something somewhat under 0.9 inches.  I doubt I could get something 1" on the spring because it needs to hook and rotate into place.  So, I am thinking 0.85" - 0.90".

Steve

Jeff Shanab

Re: Spring Spacers

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I have been using the rubber spring spacers in my Z for about 4 years
now. The older jeeps and the Z cars have the same diameter coils.

What I did was get the shorter stiffer springs from a turbo(thicker wire
and less coils) and then restore rise height with spacers.

http://cvevs.jfs-tech.com/dsc00085.jpg




> Steve,
> I used rubber donut spacers on the rear springs for a while. (here's a link:
> http://www.sportsimportsltd.com/ruspbo.html)  They have them at most auto
> parts stores.  They are meant for front struts so they were really tough to
> force in, but with a bit of sweat they worked out well. It says they are 1.5
> inches thick, but I think that is the outer part not the part that is the
> spacer.  You could also probably trim them down if you needed to easier than
> machining something yourself.
> Paul
>
>
> Steve Powers-2 wrote:
>  
>> >
>> > I bought a set of coil spring spacers to help with my rear suspension
>> > issues.  The trouble is, they are too big.  And, I believe thay are as
>> > small as they come in this type of design.  It looks like I will have to
>> > custom machine a set that is about 1/4" ± shorter than the ones I
>> > bought.  I don't have what you would find at a typical auto parts store.
>> > These ones are NOS 1960's something design.  It is great because the
>> > support is on the outside and it clips over the coil edges.  So, there is
>> > very little ingress to the inside of the spring.  This is critical for me
>> > because I coils over struts.  Now, I need to make a new set for myself.  I
>> > am wondering is I simply machine them out of run of the mill 6061 Aluminum
>> > that will be good enough.  I'm not real sure what these things are made
>> > out of.  I have seen some in rubber and some of unknown hard metal design.
>> > Any suggestions?  
>> >
>> > The spacers I got are 1.25" I need something somewhat under 0.9 inches.  I
>> > doubt I could get something 1" on the spring because it needs to hook and
>> > rotate into place.  So, I am thinking 0.85" - 0.90".
>> >
>> > Steve
>> >
>> >
>> >
>> >
>>    
>
>
> -----
> Paul Kirchman
> "Electron Transport"
> www.evalbum.com/1588
> -- View this message in context:
> http://www.nabble.com/Spring-Spacers-tp26019888p26035628.html Sent
> from the Electric Vehicle Discussion List mailing list archive at
> Nabble.com.

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Mark Farver-3

Re: Spring Spacers

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On Thu, Oct 22, 2009 at 9:04 PM, Steve Powers <[hidden email]> wrote:
> I bought a set of coil spring spacers to help with my rear suspension issues.  The trouble is, they are too big.  And, I believe thay are as small as they come in this type of design.  It looks like I will have to custom

A custom set of springs from Coil Spring Specialists is about $150.
Don't bother trying to boost the old springs, its too much work for
too little gain.

Mark

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SLPinfo.org

Re: Spring Spacers

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Mine were about $400 from that same place - not sure how much the cost
varies by vehicle but just a heads up.

- Peter Flipsen Jr
http://www.evalbum.com/1974



On Sun, Oct 25, 2009 at 9:20 AM, Mark Farver <[hidden email]> wrote:

> On Thu, Oct 22, 2009 at 9:04 PM, Steve Powers <[hidden email]> wrote:
> > I bought a set of coil spring spacers to help with my rear suspension
> issues.  The trouble is, they are too big.  And, I believe thay are as small
> as they come in this type of design.  It looks like I will have to custom
>
> A custom set of springs from Coil Spring Specialists is about $150.
> Don't bother trying to boost the old springs, its too much work for
> too little gain.
>
> Mark
>
> _______________________________________________
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Jeff Shanab

Re: Spring Spacers

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I had no idea what to tell them.
This allowed me to give something a try for under $20
Also, It avoids the large amount of preload that makes the springs very
hard to install on a Z-car. (no room for traditional spring compressors.)
I still have preload once assembled, just not 35-50% of the spring free
length.  ***

But...It worked well enough that I haven't got around to ordering springs.

If only I had car scales!

> On Thu, Oct 22, 2009 at 9:04 PM, Steve Powers <[hidden email]> wrote:
>  
>> > I bought a set of coil spring spacers to help with my rear suspension issues.  The trouble is, they are too big.  And, I believe thay are as small as they come in this type of design.  It looks like I will have to custom
>>    
>
> A custom set of springs from Coil Spring Specialists is about $150.
> Don't bother trying to boost the old springs, its too much work for
> too little gain.
>
> Mark
>
>
>  

** The OEM's do this to get a smooth ride. The amount of deflection per
inch is low and the preload  gets  them to the correct ride height.

ie 600 ft-lbs compressed 1"  vs  200 ft-lbs compressed 3" is the same
ride height but that first bump is more noticable on the 600 ft-lb/inch
spring.
Since I have more weight, I also need to increase the rate anyway

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Phil Marino-2

Re: Spring Spacers

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On Sun, Oct 25, 2009 at 6:50 PM, Jeff Shanab <[hidden email]> wrote:

> I had no idea what to tell them.
> This allowed me to give something a try for under $20
> Also, It avoids the large amount of preload that makes the springs very
> hard to install on a Z-car. (no room for traditional spring compressors.)
> I still have preload once assembled, just not 35-50% of the spring free
> length.  ***
>
> But...It worked well enough that I haven't got around to ordering springs.
>
> If only I had car scales!
>
> > On Thu, Oct 22, 2009 at 9:04 PM, Steve Powers <[hidden email]>
> wrote:
> >
> >> > I bought a set of coil spring spacers to help with my rear suspension
> issues.  The trouble is, they are too big.  And, I believe thay are as small
> as they come in this type of design.  It looks like I will have to custom
> >>
> >
> > A custom set of springs from Coil Spring Specialists is about $150.
> > Don't bother trying to boost the old springs, its too much work for
> > too little gain.
> >
> > Mark
> >
> >
> >
>
> ** The OEM's do this to get a smooth ride. The amount of deflection per
> inch is low and the preload  gets  them to the correct ride height.
>

I think you mean "spring rate" which is force per deflection ( or, pounds
per inch, for example)
The deflection per inch is pretty much the same for all springs - 1 inch per
inch.  : )

>
> ie 600 ft-lbs compressed 1"  vs  200 ft-lbs compressed 3" is the same
> ride height but that first bump is more noticable on the 600 ft-lb/inch
> spring.
>

The units here should just be lbs ( not ft-lbs), right?  Ft-lbs is torque,
and you're not talking about torsion bars, or are you?


Phil Marino



>
>
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Dennis Miles-2

Re: Spring Spacers

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On Mon, Oct 26, 2009 at 12:15 AM, Phil Marino <[hidden email]> wrote:

> On Sun, Oct 25, 2009 at 6:50 PM, Jeff Shanab <[hidden email]>
> wrote:
>
> I think you mean "spring rate" which is force per deflection ( or, pounds
> per inch, for example)
> The deflection per inch is pretty much the same for all springs - 1 inch
> per
> inch.  : )
>
> >
> > ie 600 ft-lbs compressed 1"  vs  200 ft-lbs compressed 3" is the same
> > ride height but that first bump is more noticable on the 600 ft-lb/inch
> > spring.
> >
>
> The units here should just be lbs ( not ft-lbs), right?  Ft-lbs is torque,
> and you're not talking about torsion bars, or are you?
>
>
> Phil Marino
>
> ============ A torsion bar is a straightened coil spring =================
>
Hi, Phil,   Yes, Jeff has it right, it is "FT-LBS," and not "LBS."  Because
a coil spring works as it is compressed or extended in length not by flexing
as a flat leaf spring seems to do but, by twisting the wire or rod stock of
which the coil spring is formed.
And as you said, that is what a "Torsion bar" does but it simply is using a
different mounting technique. (I mention this only to clarify it for the
many readers who haven't had the Physics or Engineering classes to
have analyzed the "Simple" spring!)

Regards,
         Dennis Miles   <Director>
          E. V. Technical Institute
                Lakeland, Fl.
           Ph. [863] 289-0690
         Training the Tech/mechs
        to build,repair, and service
    Today's and Tomorrow's  Electric Cars !
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Phil Marino-2

Re: Spring Spacers

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Dennis (and Jeff) -

You're right - the coils are loaded in torsion in a coil spring.  But, the
spring rate is still normally expressed as lb/in  (or, force/distance using
whatever units you want.)


It neither makes any sense-  or is useful-  to describe a coil spring in
terms of  "ft-lbs/inch" any more than it makes sense to describe it in terms
of "psi/inch".

It's kind of like saying " my car uses 1000 watts/mile".

What you really want to know about a coil spring is how stiff it is - that
is - how many lbs (not ft-lbs) it takes to compress it each inch.  Think of
how you would measure the stiffness of a coil spring.  You would load it in
compression with a force ( for example, 1000 lbs) and measure its deflection
( for example, 2 inches) .  Then you could calculate its stiffness as
1000lbs / 2 inches = 500 lb/inch.   You would not load the spring with
torque ( and, neither does your car).



The only other useful thing to know about a coil spring is how much load (
in lbs, not ft-lbs) it can take before it fails ( by either breaking or
permanently deforming).  That maximum load is expressed in force ( lbs) not
ft-lbs.


And, even for a torsion bar, the units " ft-lbs/in" would not apply.  The
units of stiffness for a torsion bar are torque/angle ( for example : ft-lbs
/ degree or ft-lbs/radian) .

In general, if you want to check your units, you can reduce them to see what
you get.  In this case,  with "ft-lbs/in"  you can cancel the units of
length on the top and bottom, and you come out with units of lbs ( weight).
That just doesn't make any sense for the stiffness of a spring.  The only
thing that has units of lbs is a weight or a force.



Phil Marino



On Mon, Oct 26, 2009 at 9:49 AM, Dennis Miles <[hidden email]> wrote:

> On Mon, Oct 26, 2009 at 12:15 AM, Phil Marino <[hidden email]> wrote:
>
> > On Sun, Oct 25, 2009 at 6:50 PM, Jeff Shanab <[hidden email]>
> > wrote:
> >
> > I think you mean "spring rate" which is force per deflection ( or, pounds
> > per inch, for example)
> > The deflection per inch is pretty much the same for all springs - 1 inch
> > per
> > inch.  : )
> >
> > >
> > > ie 600 ft-lbs compressed 1"  vs  200 ft-lbs compressed 3" is the same
> > > ride height but that first bump is more noticable on the 600 ft-lb/inch
> > > spring.
> > >
> >
> > The units here should just be lbs ( not ft-lbs), right?  Ft-lbs is
> torque,
> > and you're not talking about torsion bars, or are you?
> >
> >
> > Phil Marino
> >
> > ============ A torsion bar is a straightened coil spring
> =================
> >
> Hi, Phil,   Yes, Jeff has it right, it is "FT-LBS," and not "LBS."  Because
> a coil spring works as it is compressed or extended in length not by
> flexing
> as a flat leaf spring seems to do but, by twisting the wire or rod stock of
> which the coil spring is formed.
> And as you said, that is what a "Torsion bar" does but it simply is using a
> different mounting technique. (I mention this only to clarify it for the
> many readers who haven't had the Physics or Engineering classes to
> have analyzed the "Simple" spring!)
>
> Regards,
>         Dennis Miles   <Director>
>          E. V. Technical Institute
>                Lakeland, Fl.
>           Ph. [863] 289-0690
>         Training the Tech/mechs
>        to build,repair, and service
>    Today's and Tomorrow's  Electric Cars !
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Dennis Miles

Re: Spring Spacers

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-----Original Message-----
From: Jeff Shanab <[hidden email]>
To: [hidden email]
Sent: Sun, Oct 25, 2009 6:50 pm
Subject: Re: [EVDL] Spring Spacers







I had no idea what to tell them.
This allowed me to give something a try for under $20
Also, It avoids the large amount of preload that makes the springs very
hard to install on a Z-car. (no room for traditional spring compressors.)
I still have preload once assembled, just not 35-50% of the spring free
length.  ***

But...It worked well enough that I haven't got around to ordering springs.

If only I had car scales!

__________________Why not, I built my own for 30 dollars. ____________________My system is cheep and it works with perhaps 10% accuracy.  Here is the "Kluge" I built.I used four 2 x 4 s each eight foot long and one of those was cut into foot long pieces. And a cheap "Bathroom Scale." Stack up three 2 x 4 s to make a 4 by 6 beam and nail together with about a dozen nails. lay the beam on its side and nail a foot long piece at right angle across the beam within 1/4 inch of each end. Turn it over and the beam is 2 inches above the surface, supported by the two foot long pieces near the ends.  Now take two more foot long pieces, nail one above the one at the end underneath, (same position, other side of beam.)  And add a second six inch spacing along the beam (that is 10 inches center to center.) Now, on a smooth, flat, hard surface, put the beam with the end with three foot long pieces in front of a front wheel or behind a rear wheel ofyour EV. put several of the extra foot lon!
 g pieces  in a pile to act as a ramp up but not touching the beam! Now put the bathroom scale under the other end of the beam with the "Foot" block resting in the center of the area where one is expected to stand and note the reading on the scale. drive the EV onto the beam stoping between the two closely spaced blocks on top. Note the scale reading again, subtract the previous reading and multiply that number by ten (10) this is the weight of EV resting on this one tire. Repeat for other three and add them up for your totals. Sure if you want you can polish up this design for more accuracy, But it works!Regards, Dennis Miles,    (Director)

Electric Vehicle Technical Institute Inc.

"Training Tech/Mechs to build, repair and service
Today's and Tomorrow's Electric Vehicles!"




 



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Jeff Shanab

Re: Spring Spacers

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>
> On Sun, Oct 25, 2009 at 6:50 PM, Jeff Shanab <[hidden email]> wrote:
>
>  
>> > I had no idea what to tell them.
>> > This allowed me to give something a try for under $20
>> > Also, It avoids the large amount of preload that makes the springs very
>> > hard to install on a Z-car. (no room for traditional spring compressors.)
>> > I still have preload once assembled, just not 35-50% of the spring free
>> > length.  ***
>> >
>> > But...It worked well enough that I haven't got around to ordering springs.
>> >
>> > If only I had car scales!
>> >
>>    
>>> > > On Thu, Oct 22, 2009 at 9:04 PM, Steve Powers <[hidden email]>
>>>      
>> > wrote:
>>    
>>> > >
>>>      
>>>>> > >> > I bought a set of coil spring spacers to help with my rear suspension
>>>>>          
>> > issues.  The trouble is, they are too big.  And, I believe thay are as small
>> > as they come in this type of design.  It looks like I will have to custom
>>    
>>>> > >>
>>>>        
>>> > >
>>> > > A custom set of springs from Coil Spring Specialists is about $150.
>>> > > Don't bother trying to boost the old springs, its too much work for
>>> > > too little gain.
>>> > >
>>> > > Mark
>>> > >
>>> > >
>>> > >
>>>      
>> >
>> > ** The OEM's do this to get a smooth ride. The amount of deflection per
>> > inch is low and the preload  gets  them to the correct ride height.
>> >
>>    
>
> I think you mean "spring rate" which is force per deflection ( or, pounds
> per inch, for example)
> The deflection per inch is pretty much the same for all springs - 1 inch per
> inch.  : )
>  
Yes you are right I must have been sleep-typing

>  
>> >
>> > ie 600 ft-lbs compressed 1"  vs  200 ft-lbs compressed 3" is the same
>> > ride height but that first bump is more noticable on the 600 ft-lb/inch
>> > spring.
>> >
>>    
>
> The units here should just be lbs ( not ft-lbs), right?  Ft-lbs is torque,
> and you're not talking about torsion bars, or are you?
>  
Well I meant lbs/in as that is how they rate coil springs, It just came
out wrong.
Even though coil springs are just torsion bars in a different package.

I can't believe I did that, I have had all the physics classes and
worked in manufactureing for years. We happend to have a 6 foot high
cabinet with 4 or so drawers full of springs.  "Die Springs" . I often
teach people about how to work thru units to check their equations.
pfft.  Coffee is indicated?

>
> Phil Marino
>
>
>
>  
>> >
>> >
>> > _______________________________________________
>> > General EVDL support: http://evdl.org/help/
>> > Usage guidelines: http://evdl.org/help/index.html#conv
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>> >
>> >
>>    
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